I formatted to but to no avail, so the card is going back to Scan as soon as possible. So thanks to everybody who posted, especially Jeremy. I keep my fingers crossed that the next card is OK. lol
EDIT (13th May) I managed to get an AGP card for the weekend while my mates away to test the AGP slot. It works fine and I've been playing Sin Episodes Emergence now for a couple of hours. So it is definetly a faulty card. Scan aren't open till Monday so it's gonna be week atleast till I get a replacement card.